Mailer Box with Built-in Insert

Introduction

FoHo Packaging offers a high-quality package delivery box with a built-in insert, creating the ultimate unboxing experience for e-commerce and subscription products. We offer discounted rates on all quantities. We use premium quality material and the latest manufacturing technology to ensure edge-to-edge perfection, a secure fit for your items, and a luxurious finish. All customizations of box shape and design are available.

Why FoHo Packaging

As Low as 500 boxes
14 Days Turnaround time
Free Design Support.

Key Features

Premium Quality Stock
Precise Sizing
Accurate Colors
Lively Printing
Maximum Strength & Retention.

Specifications

Paper Stock: 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, Cardstock, Bux Board, Corrugated Cardboard (E, F Flute)
Printing: CMYK, PMS, No Printing
Coating: Gloss, Matte, Spot UV
Proof: Flat View, 3D Mock-up, Physical Sampling (On request)
Stock Management: We offer inventory and call-off services for your packaging needs.
Dimensions: All Custom Sizes & Shapes
Default Process: Die Cutting, Gluing, Scoring, Perforation
Options: Custom Window Cut Out, Gold/Silver Foiling, Embossing, Debossing, PVC Sheet, Hanger Hole Style (Euro, Round, J-Hook)

Description

Mailer Boxes with Built-in Inserts are one of the most popular and impressive packaging solutions for e-commerce brands. These boxes are frequently used for subscription kits, gift sets, cosmetics, electronics, and any product that requires items to be securely held and beautifully presented upon opening.

The integrated insert makes your product packaging look organized and high-end. FoHo Packaging are pioneers in the manufacturing industry, making premium mailer boxes from durable materials like corrugated cardboard. We can make the box according to the custom choice of our client, with precise die-lines like the one provided, which was created in Adobe Illustrator to ensure a perfect fit.

Structure and Composition

FoHo Packaging manufactures these advanced mailer boxes from a single, intelligently designed piece of material. The structure is a classic “Roll End Tuck Top” (RETT) mailer, which features double-layered side walls for exceptional strength during shipping. The key feature is the “built-in” or “integrated” insert, which is part of the same die-cut and folds up during assembly to create secure compartments for your products. This clever design eliminates the need for separate parts, streamlines assembly, and is an excellent sustainable choice that supports cardboard recycling.

Customization

FoHo Packaging can deliver a completely customized and personalized paper box to fit your needs. The built-in insert can be designed with custom cutouts to hold any product shape securely. We offer full-color printing on both the outside and inside of the box, allowing for a fully branded unboxing experience. Choose from a variety of finishes, such as a natural Kraft texture or a vibrant high-gloss look, to create the perfect package for your brand.

Trustworthy Partner

Transparent Communication and Honest Collaboration

Consistent Quality and Reliable Delivery

Commitment to Sustainable, Recycled and Recyclable Packaging

Customer-Centered Service and Long-Term Support