Mailer Box with Tear Strip and Insert

Introduction

Corrugated cardboard is the foundation of our durable and eco-friendly Corrugated Mailer Boxes with Tear Strip and Insert. FoHo Packaging designs these boxes to provide secure product delivery, easy unboxing, and professional presentation. The tear strip (zipper opening) ensures a frustration-free opening experience, while the custom insert keeps items safely in place. These boxes are ideal for e-commerce, subscription kits, and retail deliveries.

Why FoHo Packaging

As Low as 500 boxes
14 Days Turnaround time
Free Design Support.

Key Features

Premium Quality Stock
Precise Sizing
Accurate Colors
Lively Printing
Maximum Strength & Retention.

Specifications

Paper Stock: 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, Cardstock, Bux Board, Corrugated Cardboard (E, F Flute)
Printing: CMYK, PMS, No Printing
Coating: Gloss, Matte, Spot UV, Food-Safe Coating
Proof: Flat View, 3D Mock-up, Physical Sampling (On request)
Stock Management: We offer inventory and call-off services for your packaging needs
Dimensions: All Custom Sizes & Shapes
Default Process: Die Cutting, Gluing, Scoring, Perforation
Options: Tear Strip (Zipper Opening), Custom Window Cut Out, Gold/Silver Foiling, Embossing, Debossing, PVC Sheet, Hanger Hole Style (Euro, Round, J-Hook)

Description

Mailer Boxes with Tear Strip and Insert are highly popular as package delivery box solutions for e-commerce, subscription kits, and branded product shipping. The tear strip feature ensures quick and easy unboxing, while the insert keeps multiple items neatly organized and protected during transit.

FoHo Packaging specializes in producing these mailer boxes using corrugated cardboard, combining durability with sustainability. Our designs support cardboard recycling and align with green earth recycling efforts, making them both functional and eco-conscious. With custom branding and premium printing, these boxes elevate the customer’s unboxing experience.

Structure and Composition

This packaging design consists of a one-piece corrugated cardboard mailer box with a hinged lid, tear strip opening, and integrated insert. The tear strip is placed on the lid or side panel, allowing customers to open the box smoothly without damaging the structure.

The custom insert can be designed in different shapes to hold products such as cosmetics, electronics, or gift items securely. The overall structure is sturdy, flat-pack for easy storage, and quick to assemble for shipping needs.